For high-tech products to evolve, developers and manufacturers must adopt and implement the innovations driving the world forward. This mindset should apply not only to their products but also to their processes. With this in mind, we must remember that testing is present at every stage of development and must evolve alongside the product. Below are 20 testing strategies/methodologies/processes to consider for the coming year, along with the most commonly used tools currently used in each of them.

 

1) Artificial Intelligence (AI):

Artificial Intelligence (AI) is transforming the field of test engineering, particularly in areas like predictive analysis, autonomous test generation, and defect identification. Machine learning algorithms can analyze historical data from previous test cycles to predict potential failures, optimizing test coverage based on risk. This not only enhances testing efficiency but also minimizes resource waste, focusing efforts on critical components where issues are more likely to arise.

Moreover, AI enables autonomous test case generation, where algorithms can create test scenarios without human intervention. These AI-Driven Tests ensure broader coverage by identifying edge cases that may not be immediately apparent to engineers. For complex systems, AI can dynamically adjust test parameters in real-time based on the performance of the system under test, offering a more tailored approach to validating each release.

AI and Defect Detection

In terms of defect detection, AI-powered tools like Computer Vision or Natural Language Processing (NLP) help identify patterns that indicate software faults, either visually or within logs and documentation. Engineers must focus on the proper training of these AI models, as their effectiveness is heavily dependent on the quality and volume of the data used. Integrating AI within test automation frameworks also ensures that the system continuously improves as it learns from new data.

2) Test Automation:

Test automation not only reduces time and manual effort, but also allows tests to be run in multiple environments simultaneously, improving test coverage and the quality of the final product. To achieve this, test engineers need to build automated pipelines that include unit, integration, and regression testing, all in a continuous flow within CI/CD platforms. The key is to establish dynamic configurations that adapt testing to each environment and software release.

Key Tools for Test Automation

In addition to traditional tools such as SeleniumCypress y Playwright, engineers must also master more advanced techniques such as browser virtualisation, parallel testing, and the use of Docker containers to create isolated test environments. Integration with monitoring tools, such as Prometheus o Grafana, is also critical to gain real-time insights into system performance and stability during automated testing.

The main challenge lies in designing reusable test cases and achieving adequate test coverage without increasing the execution time of the suites. This is where Risk-Based Test Optimisation (RBT) comes into play, where engineers prioritise the most critical tests according to the potential impact on the system. This strategy optimises automation performance, avoiding redundant testing and maximising error detection.

EIIT-A electronic board test system - EIIT-A control company

Electronic board test system of EIIT-A Controlar company

3) Virtual Test Stations:

Virtual test stations allow engineers to simulate real-world test environments without the need for physical hardware. This is especially advantageous for systems that require complex configurations or expensive equipment, as it reduces the costs and time associated with setting up physical test benches. Virtualisation technology allows the creation of accurate and scalable models of the system under test, facilitating rapid iteration and testing of new configurations.

Engineers can simulate different operating conditions, such as network failures, hardware failures or extreme usage scenarios, all within a controlled environment. This helps uncover edge cases that only emerge under very specific conditions, providing a more robust validation of system reliability.

A Challenge for Engineers

The challenge for engineers is to ensure that virtual environments faithfully represent the real world. This requires detailed modelling and continuous validation to ensure that test results accurately reflect system behaviour in real-world scenarios. Advanced simulation tools that integrate real-time data can help bridge this gap, ensuring highly accurate and reliable results.

4) Test Standardization:

Standardizing test equipment and processes across a company accelerates system setup and enables employees to collaborate more effectively, regardless of location or department. Standardization ensures tests follow clear protocols, enabling consistent results. Standards like ISO/IEC 29119 provide a common framework, improving test consistency and compliance with regulatory requirements.

5) IoT Testing:

Testing IoT devices requires a multidimensional approach, as these devices operate in distributed environments and often rely on unstable wireless networks. Engineers must ensure that devices operate efficiently in adverse conditions, such as low connectivity, high network traffic, or power fluctuations. Network stress, latency, and responsiveness tests are crucial to ensure device stability and reliability in real-world situations.

IoT Security

In addition to functional stability, security is a primary concern in the IoT. Networked devices are vulnerable to a wide range of attacks, from data interception to unauthorised access. Engineers must run penetration tests specific to IoT devices, using tools such as OWASP IoT Top Ten and real-time threat simulations. These tests assess the robustness of the device to potential attacks and ensure that data is protected.

Interoperability in IoT Testing

Another key dimension of IoT testing is interoperability. IoT devices often need to communicate with other devices or platforms, which poses challenges in terms of protocol and standards compatibility. Engineers must perform integration testing to ensure that devices can properly interact with other IoT solutions, as well as scalability testing to ensure that the system can handle an increasing number of connected devices without compromising performance.

6) Digital Twins:

Digital twins are revolutionising the way engineers test complex products and systems. By creating a virtual replica of a physical system, engineers can simulate and evaluate different scenarios without the need to build expensive prototypes or perform destructive testing. This is particularly valuable in sectors such as manufacturing, aviation and automotive, where physical testing can be prohibitive in terms of time and cost.

For test engineers, digital twins not only allow them to detect failures, but also to foresee future problems through predictive analytics. For example, by using simulations based on real data, it is possible to predict the wear and tear of critical components or identify operating conditions that could lead to long-term failures. This allows companies to perform preventive maintenance before catastrophic failures occur, reducing downtime and optimising product lifecycles.

Accuracy of the Digital Twin, Key to Success

The main challenge for engineers lies in ensuring that the digital twin is as accurate as possible. This involves integrating real-time data from sensors and other IoT devices into the virtual model, and ensuring that the simulation algorithms accurately reflect real-world conditions. In addition, engineers must be able to scale these models as more variables or components are added to the system, while maintaining the accuracy and performance of the simulations.

7) Human-Machine Interaction Testing:

Testing Human-Machine Interaction (HMI) is increasingly critical as more systems rely on intuitive user interfaces. For test engineers, the challenge is to ensure that the system not only functions correctly but is also easy to use and meets user expectations. This involves evaluating the responsiveness, accessibility, and user experience of the interface, taking into account various interaction modes such as voice, touch, and gestures.

In HMI testing, engineers often employ usability testing alongside automation. Real users simulate interaction with the system to provide qualitative feedback, while automated tools track performance metrics like response times, latency, and system feedback loops. These tests are essential for identifying pain points in the user experience that might not be visible through traditional functional testing alone.

Create Interfaces Accessible to All Users

An important consideration in HMI testing is ensuring accessibility for users with disabilities. Engineers must test various assistive technologies, such as screen readers or voice commands, to ensure that the interface is usable by all individuals. Additionally, testing must account for different operating environments—both physical (lighting, sound, etc.) and digital (platform compatibility)—to ensure a consistent, reliable interaction across all conditions.

8) AI Ethics Testing:

Beyond functionality, AI testing now focuses on ethics, ensuring that decision-making is unbiased and fair, and that AI systems adhere to ethical standards. AI algorithms need testing to ensure ethical, unbiased decisions. Engineers should analyze training and validation data to ensure the AI acts transparently and fairly.

9) Automated Vision Inspection:

Automated visual inspection, enabled by artificial intelligence, is a powerful tool for detecting defects that might go unnoticed by the human eye. Test engineers working in this field must master the use of Convolutional Neural Networks (CNNs) and other computer vision algorithms to train systems that can accurately identify defects. This process involves using large volumes of data to train the model, adjusting parameters such as defect sensitivity and processing speed.

As products become more complex and diversified, engineers face the challenge of making visual inspection systems more generalisable. It’s not just about detecting obvious defects, such as scratches or deformations, but also assessing the uniformity of materials, colours and textures in different lighting conditions or angles. Systems must adapt to subtle variations and be robust enough to avoid false positives or negatives.

AI and Machine Learning Key to Visual Inspection Today

The integration of AI into visual inspection also opens the door to continuous improvement of the testing process. Through machine learning, engineers can continuously refine the visual inspection model, improving its accuracy with each test cycle. This is especially useful in manufacturing environments where production lines may produce slightly different products over time due to machine wear and tear or changes in the materials used.

EIIT Automated Visual Inspection Camera - A controlar company

Automated Visual Inspection Camera of EIIT – A Controlar company

10) Leveraging Big Data:

Big Data is becoming a cornerstone in test engineering, especially when dealing with complex systems that generate vast amounts of operational data. Engineers can use advanced data analytics to process this information, uncovering patterns and anomalies that would otherwise be undetectable through manual analysis. This enhances the ability to predict failures before they occur, improving test efficiency and system reliability.

By leveraging Big Data, test engineers can also optimize their test cases. Machine learning models can be trained on historical data to identify the most critical test scenarios, reducing redundancy and focusing on high-risk areas. This approach not only speeds up the testing process but also ensures that engineers can handle larger test suites without sacrificing accuracy or thoroughness.

Big Data and Production System Analysis

Big Data also plays a vital role in post-release testing. Engineers can analyze data from the system in production to track performance and detect any emerging issues in real time. This data-driven approach allows for continuous improvement of the test process, as engineers can update and refine their test strategies based on real-world system behavior, ensuring ongoing system optimization.

11) Modularity:

Modularity in test engineering involves breaking down large, complex systems into smaller, independent modules that can be tested in isolation. This approach allows for faster, more focused testing and simplifies the identification of bugs, as issues can be traced back to specific modules rather than the entire system. Engineers can create modular test frameworks where individual components are tested separately before being integrated, ensuring higher system stability.

Modularity and Reusability

Modular test design also supports reuse, which is key to efficient testing in environments where similar components are used across different systems. Engineers can create a library of reusable test modules that can be quickly adapted to new projects, saving significant time and effort in test case creation. This reuse also enhances consistency, ensuring that similar tests are applied across multiple systems with minimal variation.

For engineers, modularity also simplifies maintenance and updates. When a specific module changes, only the corresponding test needs to be updated, rather than rewriting the entire test suite. This is particularly useful in environments where systems evolve frequently, such as agile development. The ability to test and update individual components without disrupting the broader system ensures faster release cycles and more reliable results.

12) Continuous Testing:

Continuous testing involves automating tests throughout the software development lifecycle, providing ongoing feedback and improving software quality. Continuous testing integrated into CI/CD pipelines detects issues early. Jenkins and GitLab CI/CD are popular tools for this approach. Engineers must ensure unit, integration, and regression tests are automated and updated.

13) Generic Test Stations:

Generic test stations are versatile test platforms designed to accommodate a wide range of products and systems. Unlike specialised test stations that are built for a specific task or product, generic stations are modular and flexible, making them ideal for industries with high product variability.

For test engineers, the challenge of a generic test station is to ensure that, while adaptable, it can cover all the validation and diagnostic needs of the system. This involves careful design of interfaces and a focus on standardisation of test modules, ensuring that tests can be performed without compromising the accuracy and reliability of the results. Generic test stations are particularly useful in sectors such as electronics, where product diversity demands flexibility without losing test quality.

XILS, PCB test systems on the EIIT - A controlar company line

XILS, PCB test systems on the EIIT – A Controlar company line

14) Design for Test (DFT):

Design for Testability (DFT) is a methodology aimed at integrating testing considerations during the product design phase. Its goal is to make systems easier to test, reducing complexity in detecting and fixing errors. DFT often involves adding test points or self-test circuits (Built-in Self-Test, BIST) that facilitate automated testing and early fault detection, even without external tools. By incorporating these test structures, engineers can ensure products are easier to validate, ultimately improving quality and maintainability.

A core principle of DFT is the inclusion of built-in test mechanisms that allow for the detection of faults throughout the lifecycle of the product—from production to field use. For example, BIST circuits provide real-time feedback, reducing the need for costly testing infrastructure and allowing faults to be identified during manufacturing, which enhances the reliability of the final product.

Joint Work Between Design and Test Engineers

Moreover, DFT fosters close collaboration between design and test engineers. By considering the needs of the test team early in the design process, designers can create products that meet technical specifications while also simplifying validation and diagnostics. This approach reduces development cycles and enhances product reliability and efficiency.

15) Penetration Testing and Cybersecurity Testing:

With the rise of cyber threats, penetration testing has become an essential component of software testing, especially on systems connected to the network or exposed to external users. Security test engineers must be up to date with the latest ethical hacking techniques, using tools such as MetasploitNmap, y Burp Suite to identify vulnerabilities in applications. In addition, they must simulate a variety of attacks, such as SQL injection, brute force attacks, and port scanning, to uncover potential security breaches.

About Security Testing

Security testing should not be an isolated process; it should be integrated into the Development Lifecycle (SDLC). This involves working closely with development and operations teams to ensure that vulnerabilities are detected and corrected before software goes into production. Engineers should implement static and dynamic Code Analysis Tools (SAST and DAST) to perform automated scans at each stage of development, ensuring that vulnerabilities are not introduced into the code base.

About Penetration Testing

Another key challenge is to ensure that penetration testing is scalable and adaptable to modern architectures, such as microservices and cloud-based applications. In these environments, testing must be done at the API level and in dynamic environments where components can scale or change automatically. Engineers should use container-based approaches to test in distributed infrastructures, ensuring security in both development and production environments.

16) Environmental Testing:

Environmental testing ensures that systems can perform reliably under different environmental conditions, such as temperature, humidity, vibration, or altitude. Engineers must simulate extreme environments to validate how hardware and software behave under stress. For example, in industries like aerospace, defense, or automotive, environmental testing is crucial for certifying that products can withstand harsh operating conditions without failure.

How Environmental Testing is Carried Out

Engineers use specialized chambers and equipment to simulate these conditions, applying real-time data collection to measure system responses. In addition to functional performance, engineers evaluate factors like material wear, power consumption, and electromagnetic interference. These tests help ensure that the product will remain operational in real-world environments, even under the most challenging conditions.

Environmental Testing and Compliance

Moreover, environmental testing also plays a role in regulatory compliance. Engineers must ensure that products meet industry-specific standards, such as ISO, MIL-STD, or SAE regulations. Compliance testing ensures that the product is not only safe but also legal for use in specific environments. For test engineers, this involves staying updated on the latest industry regulations and incorporating them into the test process.

17) Shifting Testing Left:

The shifting Testing-left  to testing involves quality engineers working side-by-side with development teams from the beginning of the software development cycle. This cultural and technical shift requires a collaborative mindset and the implementation of methodologies such as test-driven development (TDD) and behavioural-based development (BDD). Engineers must write tests before code is developed, ensuring that each new feature is backed by a robust automated test suite.

In addition, early testing is not only limited to functional code; it should also encompass integration, performance and security testing. Engineers must design test environments that reflect the complexity of the real system from the earliest stages. Tools such as Docker and Kubernetes make it possible to create lightweight, replicable test environments, making it easy to run continuous tests throughout the development cycle.

One of the biggest advantages of shift-left is the ability to detect problems early on, which significantly reduces the cost of fixing bugs later in the development cycle. However, for this approach to be successful, engineers must ensure that tests are well documented and easy to maintain. In addition, they must work closely with DevOps teams to ensure that testing is fully integrated into CI/CD pipelines.

18) Compliance Testing:

Regulatory compliance testing ensures that a product or system meets the specific standards and regulations of its industry, such as safety, environmental, or quality standards. For test engineers, this involves validating that the product aligns with legal and industry requirements before it is brought to market.

The process includes rigorous testing in areas such as electrical safety, electromagnetic emissions, or environmental compatibility. Engineers must document each phase of the testing process to ensure that the product passes certification audits and obtains the necessary regulatory approvals.

Furthermore, test engineers need to stay updated with constantly evolving regulations and standards. In many cases, these standards vary by region or country, making regulatory compliance a technical challenge. It is vital to design testing strategies that not only verify compliance with current regulations but also allow for easy updates when regulations change, preventing future non-compliance issues.

In this regard, regulatory compliance not only ensures the quality and safety of the product but also protects companies from potential legal penalties or delays in product launch.

19) Test Outsourcing:

Test outsourcing involves delegating testing tasks to external vendors or partners, allowing companies to focus on core competencies while ensuring product quality. This practice has grown in popularity as testing becomes more complex, requiring specialized expertise and tools. By outsourcing, companies can leverage the knowledge of experts in specific testing domains, such as functional testing, security testing, or automation, without incurring the high costs of building in-house teams.

One key advantage of test outsourcing is flexibility. Outsourcing partners can scale resources based on project demands, whether the need is for short-term validation or long-term regression testing. This flexibility ensures that testing capacity can expand or contract with project timelines, avoiding bottlenecks and allowing companies to bring products to market faster. Additionally, outsourcing providers often have access to advanced testing infrastructures, which might be costly or inefficient to replicate internally.

20) Active Alignment:

Active alignment refers to the precise calibration of components within a system to ensure optimal performance. In testing, this process is particularly relevant for systems that rely on high-precision components, such as optics, sensors, or robotics. Engineers must ensure that these components are accurately aligned to maintain system efficiency, often using automated tools to fine-tune the alignment during both the testing and production phases.

Automation in Active Alignment

For test engineers, active alignment often involves integrating feedback loops that continuously adjust components based on real-time performance data. This ensures that the system remains within its optimal operating parameters throughout the testing process. By automating this alignment, engineers can significantly reduce setup time and improve the consistency of test results.

One of the key challenges in active alignment is achieving the right balance between speed and precision. Engineers must ensure that the alignment process is both fast enough to keep up with production demands and precise enough to meet performance specifications. Advanced technologies like laser alignment systems or AI-driven calibration tools can help engineers automate and optimize this process, ensuring high-quality results without compromising efficiency.

EIIT - A controlar company lasing station. Here, the tool is marked with customer references and a Datamatrix code

EIIT – A Controlar company lasing station. Here, the tool is marked with customer references and a Datamatrix code

These trends reflect the ever-evolving landscape of test engineering, driven by technology and the need for reliable, high-quality products across industries. Adapting to these trends is crucial for staying competitive and meeting consumer demands.